CNC PLOTTER MILLING
We also provide milling, engraving and cutting services for many different materials (including plastic, wood, laminate and soft metals). Our tool of choice is the AXYZ Series 4000 CNC plotter with 4.6 kW spindle and 1520×1220×250 mm processing area. The device enables quick and accurate mechanical processing, and with an automatic tool changer and two types of grip for the processed item, it is also ideal for milling large series.
INOX FINISH PROCESSING
We treat each of our products comprehensively. Finishing work is an additional process to complement welding, serving to impart the structure of the base material to the welded item. All discolorations, stains and contaminations are removed by etching.
TIG, MIG, MAG WELDING
In the course of constant improvement of our metal processing, we have specialized in TIG, MIG and MAG welding. The first method allows us to achieve top-quality welds in thin metal sheets – carbon and low-alloy, stainless and other high-alloy steel, as well as sheet aluminum. The MIG and MAG methods are intended for welding thicker media, such as metal sheets, sections, rods, pipes and other structural materials.
PRESSING METAL SHEETS, CUTTING ON EXCENTER PRESSES
We have machinery for professional cutting and stamping of metal sheets on excenter presses with 16 to 160 metric ton pressure. This equipment allows us to perform even highly complex cutting operations on smaller and larger items. We also have a guillotine cutter which can cut sheets up to 3 m in length and up to 3 mm in thickness.
BENDING METAL SHEETS ON CNC BENDING BRAKES
We have three modern CNC bending brakes at our disposal at DYNAXO, each having four to seven digitally controlled axes which allow bending of metal sheets up to 3 m in length and up to 6 mm thick with the highest degree of precision. We have invested in the most advanced LVD bending brake with a unique Easy-Form® Laser measuring system to assist in the bending process. Long or heavy metal sheets are processed on a turbo version press, which is additionally fitted with a follow-up support.
We are unrivaled when it comes to mechanical metal forming. We use an LVD laser cutter (Sirius) with 4000 W beam, which enables the cutting of 1500×3000 mm sheets with a maximum thickness of 20 mm for steel, 15 mm for stainless steel and 10 mm for aluminum. Our cutter uses “flying optics” to achieve automatic focusing of the beam depending on the selected parameters and cutting technology, gas and material, to ensure accurate cutting on the entire area. It combines advanced technology with intelligent laser cutting solutions.
TURRET PUNCH PRESS CUTTING
Turret punch press cutting is a technique that holds no secrets from us. We have two high-performance LVD turret punch presses (Global and Verona), which enable the cutting of sheets up to 1250×2500 mm in size and from 0.8 to 6 mm in thickness. The devices are controlled by the world-class GE Faunc CNC software, and are very easy to operate and user-friendly. Our selection of over 500 tools includes a specialized range as well as Multi-Tools installed on revolving auto-index workstations 88.9 mm in size and with full working angle (360°). These tools greatly expand our cutting capabilities.
For many years, DYNAXO has specialized in powder coating technology. Our highly advanced, fully automated paint shop enables the powder coating of items weighing up to 50 kg and with dimensions up to 500×1000×2000 mm. We also have a special booth which can be used to paint larger items, up to 1000×2000×4000 mm. Before coating, the surface is carefully primed to achieve excellent corrosion resistance. We use high-quality coats of different types – polyester, epoxy, as well as polyester-epoxy mix.
WELDED COMPONENT CONNECTIONS
We specialize in highly precise, almost invisible joining of components. We use spot welders for metal sheets of thickness up to 3 mm as well as a dedicated welder for threaded pins and mandrels.
CUTTING AND BENDING OF PROFILES
Our highly developed machine park enables the processing of steel profiles. With our band saw we can carry out large series of cutting operations for profiles and full materials with maximum diameter 250 mm. For bending, we use a mandrel-less bender for pipes and profiles which operates by winding the pipe around a templet. This allows us to perform bending operations with a minimum radius of 2 Φ, a maximum side thickness of 3 mm and up to 42 mm pipe diameter.
We also offer silk screen printing – we can apply mono and multicolor overprints to stainless steel and other powder coated materials, planar or non-planar.
ASSEMBLING MANUFACTURED ITEMS INTO SUBASSEMBLIES
Our services are enhanced by the ability to join the finished components into subassemblies by riveting, screwing or welding. To ensure that our service quality meets customers’ requirements, finished components are carefully packaged with individual labeling.